Yinlu Group is located in the first township enterprise technology area-Xiamen Yinlu high technology park, covers an area of 800,000㎡. Building area is 400,000㎡. It is one of the biggest beverage production base both in Fujian province and in the whole country, and is the top 10 enterprise in beverage industry. Yinlu owns more than 40 modern production lines, and has professional, scaled production ability, annual production reaches 1.6 million ton. Its mixed congee, animal and vegetable protein drinks, and peanuk milk masters the biggest market share in China’s same product market.
Quality is the root of enterprise.
Yinlu’s CEO Mr.Chen Qingshui understands this rule deeply. Since the establishment of Yinlu group, ISO9000 – GB/T19002 is carried out strictly. Its quality rule is every bottle, every can and every bag of beverage would be of quality and safety. The perfect quality control system develops the idea that every employer is Yinlu’s brand ambassador and everybody jonins, quality is the root.
China’s beverage industry has developed greatly after nearly 20 year’s development. The market requires the enterprise to upgrade the production capacity, reduce the cost and improve theproduct’s quality. However, the high cost of imported machines make the enterprise difficult to do the investment. Newamstar seized this chance, put great effort on the technology development, and manufactured the high-speed and stable production line, to satisfy the market need.
Since 2000, Yinlu Group raises 3 developing strategies: talent strategy, technology strategy and brand strategy. Also since then, Yinlu Group bought several high-speed production lines from abroad. These lines presented the most advanced technology in the beverage production fieled at that time. Also the successful working of these lines make the world have a new look to China’s private enterprise-China’s private enterprise also has world-class technology and world-class quality. Due to expensive cost and incomplete after-sales service of the imported lines, since 2003 Yinlu began to look for domestic equipment supplier in China. At this time, Newamstar becomes one of the candidates. The first cooperation was that Newamstar offered empty bottle conveying system which was to match the imported water line. At that time, China’s equipment supplier could only supply low and medium speed production line. Newamstar realized it was a chance to turn to a high-speed machine manufacturer. After 3 months’ cooperation between Yinlu and Newamstar, Newamstar finally produced the excellent quality conveying system, which matched the imported line perfectly.
As the market grows, Yinlu Group decides to enlarge the production scale. In Shandong, Hubei, Yinlu builds new production bases. New factory was equipped with first class equipments, first class technical progress, and first class managing idea, first class production mold. The high-efficient, environmental protection, and low carbon factory has become the world example factory. In 2009, after strict evaluation, Yinlu Group finally chose Newamstar to be the 24000BPH high-speed drinking water line provider. These lines are used in Xiamen, Zhangqiu, Wuhan factories. During the cooperation, Newamstar people’s hard work and Newamstar’s excellent machines have won Yinlu’s great approval. And this copperation also has enhanced Newamstar’s leading role in the industry. The supplied machines include high-speed rotary blow molding machine, high-sepeed bottle unscramble, high-speed filling line, full auto-matic robot packaging system. The filling machine adopts new filling valve which equipped with independent air return pipe. In the filling, the replaced air will not enter the material tank. The filling valve’s speed reached 200ml/s, and liquid level accuracy is ≤±2㎜. The traditional machine needs 60 filling valves to reach 24000BPH, while this new filling valve could be done by CIP comperation. The excellent machines make the cooperation between Newamstar and Yinlu perfect.
Newamstar realizes its own promise with action-to do the most familiar product with the most familiar field. With our effort, we would enhance the product’s technology, build good enterprise image to make every customer satisfied.
NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK
Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.
Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.
Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.
High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.
Sanitary and washable capper：Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.
Driven by innovation and win the market by quality!
Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.
As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.
INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!
In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.
With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation of logistics model with the function of data collection, management and data tracing is being more widely used in the market.
As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstar optimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.
- Goods transition and storage – high rise shelf, tray and container.
- Check in & out device – palletizer.
- Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
- WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
- WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.
A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage system Integrated, automated and intelligent.
In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.
Currently, Newamstar are upgrading internal logistic system within the enterprise based on stereoscopic warehouse system, which is going to build an automated logistics system by using AGV non-rail intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.
A new era, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.