JIUSAN Made the Blueprint – 10L Edible Oil line in Operation

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When the name “FULINMEN”, “JINLONGYU”, “LUHUA” are mentioned, the first thing realized is edible oil. With people’s living standard improved, people are more concerned about their health and fastidious for edible oil. JIUSAN Group, one of the three largest oil companies, aims at serving for civilians and providing sincere service. The product of “HONGHE” soybean oil and non – GMO edible oil etc. and have been on the table of thousands of households, and favored by people.

For the purpose of catering to the market requirement, approved by JIUSAN board of directors, small packaging edible oil line was decided to be launched and higher standard requirement was suggested: filling precision should be guaranteed to ensure the minimum loss for consumers; efficiency of production should be higher that supply on the market could not be impacted.

These production lines are imported from abroad before, even the small packaging line is procured from the USA, Netherland and Italy. However, the standardization and scale development of Chinese food and beverage packaging machineries industry, the manufacturing skill enhancing that JIUSAN shifts its focus on better suppliers in China.

In spring, delegation from JIUSAN commenced their journey to the Yangtze river and entered the vigorous Newamstar, where their three days’ investigation started.

Advanced processing equipment, spacious and bright factory, tidy workshops, sophisticated test center, microorganism lab and perfect office building all impressed the delegation and embodied the modern corporation management. When hardware were investigated and approved by the delegation, JIUSAN had the deep negotiation with respect to production lines and edible oil technology with Newamstar. Newamstar is the only manufacturer in China who utilizes weighing scale to edible oil filling machine. The detailed technology elaboration and demonstration, impeccable technics exploration and superior after sales support ensure the well operation in production. Finally, JIUSAN was impressed by Newamstar and the project was decided.

Where there is the market, there is the competition, there is the fight. Newamstar has been struggling in beverage packaging market for several years. For this project, Newamstar reaped the whole line of 12,000 BPH (10 L) edible oil, including blowing machine, labeling machine, weighing scale edible oil filling machine, handle applicator, encaser, case unpacker, case sealer, lifter, robot palletizer etc.). Thereafter, JIUSAN signed another 5 lines of (10 L and 20L) PET and glass bottle edible oil.

Time flies, after the Spring Festival in 2013, the project of JIUSAN came to the last sprint. Personnel from Newamstar overcame many difficulties (install and commission in the cold, overtime working with instant noodle for hungry etc.) and experienced 40 days working, the 10 L soybean oil successfully put into production on 18th March.

By mutual cooperation and coordination, on 26th March, the edible filling line reached the requirement of 12,000 BPH with superior performance and well function, and put into production as scheduled. On one side, this helps JIUSAN occupy the market and on the other side, this successful edible oil line also won the good reputation for Newamstar. The overall factory layout, sophisticated engineering design, advanced filling technology all impressed JIUSAN, and Newamstar acquired approval and trust from JIUSAN.

The successful project of JIUSAN not only set the new milestone in edible oil field, achieved the first high – speed production line, but also broke the monopoly of imported products, which declared the flourishing of national industry.

In 21st century, edible oil on the table is more and more concerned by people. JIUSAN, positively takes part in the project development of safe oil. JIUSAN constantly promotes its core competence by enlarging, strengthening and stabilizing the domestic market and strives for the national industrialization.

Best wish for JIUSAN!

NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK

Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.

  • Product Range: Production capacity from 12,000 BPH to 80,000 BPH.
  • Applications: It is applied to PET bottled pure water, carbonated soft drink, juice, liquid dairy, liquid condiment and household & personal care products, etc.
Newamstar High-speed Blowing-filling-capping Combiblock

Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.

Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.

High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.

Sanitary and washable capper:Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.

Driven by innovation and win the market by quality!

Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.

As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.

INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!

In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.

With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation oflogistics model with the function of data collection, management and data tracing is being more widely used in the market.

Intelligent stereoscopic warehouse system: the first choice of beverage factory to upgrade the modern warehousing and logistics

As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstaroptimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.

System composition:

  • Goods transition and storage – high rise shelf, tray and container.
  • Check in & out device – palletizer.
  • Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
  • WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
  • WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.

A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage systemIntegrated, automated and intelligent.

In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software FlexSimand excellent simulation designers, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.

Currently, Newamstar are upgrading internal logistic systembased on stereoscopic warehouse system, will build automated logistics system by using AGV non-rail Intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.

New age, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.

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